Virajshree Foods & Agro logoVIRAJSHREE FOODS
Processing

The 12-step precision line.

Every kernel that leaves Virajshree has passed through twelve dedicated stages of cleaning, cooking, cutting, grading, sorting and quality assurance.

Processing line
  1. 01

    Cleaning

    Vibratory sieves and air-classifiers remove foreign matter before processing begins.

  2. 02

    Steaming

    Controlled high-pressure steam softens the outer shell for precision cutting.

  3. 03

    Shell Cutting

    Automated mechanical extraction preserves maximum whole-kernel yield.

  4. 04

    Drying

    Low-temperature Borma ovens bring moisture to a critical 3% level.

  5. 05

    Peeling

    Pneumatic testa removal without kernel damage.

  6. 06

    Grading

    Sizing into W180, W210, W240, W320, W450, splits and pieces.

  7. 07

    Colour Sorting

    Ultra-HD optical sorters remove spotted or discoloured kernels.

  8. 08

    Quality Inspection

    Manual and lab-based QA for physical dimensions and structural purity.

  9. 09

    Metal Detection

    Multi-frequency detection — zero foreign metal tolerance.

  10. 10

    Vacuum Packing

    Nitrogen-flushed vacuum packing for extended shelf life.

  11. 11

    Cold Storage

    Temperature-controlled warehousing prior to dispatch.

  12. 12

    Dispatch

    Container loading with export documentation — FOB, CIF, DDP.